CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Application No. 60/557,807, filed on Mar. 30, 2004, the disclosure of which is incorporated by reference herein in its entirety.

FIELD OF THE INVENTION

The present invention is in the field of synthesis and isolation of pyrrole-2-carbonitriles such as 1-methylpyrole-2-carbonitrile.

BACKGROUND OF THE INVENTION

Pyrrole-2-carbonitriles are useful as intermediates in the production of chemical compounds, including pharmaceutical and insecticide compositions. See, for example, U.S. Pat. No. 6,492,402 (directed to thrombin inhibitors) and U.S. Pat. No. 5,204,332 (directed to pyrrole carbonitrile insecticidal, acaricidal and molluscicidal agents).

Barnett, et al., J. Can. Chem. 1980, 58, 409, teaches a synthetic process for 1-methylpyrrole-2-carbonitrile involving the reaction of 1-methylpyrrole with chlorosulfonyl isocyanate in dichloromethane in a first step. In Barnett's process, the product of the first step was reacted with DMF, and the reaction mixture was then poured into ice-cold 4M HCl. Following product workup and vacuum distillation, 1-methylpyrrole-2-carbonitile was said to be obtained in 58% yield.

Other synthetic methods for 1-methylpyrrole-2-carbonitrile from 1-methylpyrrole are said to include reaction with methanolic cyanide solution under anoidic oxidation conditions (J. Am. Chem. Soc. 1977, 99, 6111), reaction with excess 1,4-dicyanobenzene as a photosensitizer in the presence of methanolic cyanide solution (J. Chem. Soc., Chem. Commun. 1978, 1108), reaction of trimethylsilyl cyanide in a tetraphenylphorphine-sensitized photooxidation at âˆ’70Â° C. (J. Am. Chem. Soc. 1985, 107, 5279), and reaction with freshly prepared Ph₃P(SCN)₂at âˆ’40Â° C. (J. Chem. Soc. Perkin Trans. 1980, 1132). Another synthetic process starts with 2-pyrrolecarboxaldehyde (Can. J Chem. 1959, 37, 2053 and J. Chem. Soc. Commun. 1972, 1226). Yet another process uses 2-pyrrolecarboxaldehyde as the starting material (J. Prakt. Chem. 1994, 336, 467 and Tetrahedron Lett. 1993, 34, 141). Such processes require tedious aqueous workup and repetitive extractions with ether, methylene chloride, or some other suitable solvent. Some procedures require the use of chromatography in the isolation/purification step.

SUMMARY OF THE INVENTION

In some aspects, the instant invention concerns a process for the production of pyrrole-2-carbonitriles such as 1-methylpyrrole-2-carbonitrile. A pyrrole is reacted with chlorosulfonyl isocyanate in the presence of a solvent that is substantially unreactive with chlorosulfonyl isocyanate and contacting the resulting product with a molar excess (preferably at least about 2.0 molar equivalents) of an N,N-dialkylformamide. This product is then contacted with a molar excess (preferably at least about 2.0 molar equivalents) of an organic base to produce a precipitate and a solution phase. The precipitate is then separated from the solution phase and the corresponding pyrrole-2-carbonitrile is isolated from the resulting solution phase. In some embodiments, water is added to the solution phase prior to isolating the pyrrole-2-carbonitrile. In certain embodiments, the pyrrole-2-carbonitrile is isolated by distillation.

In some embodiments, the solvent is toluene or acetonitrile. In certain of these embodiments, it is preferred that the solvent comprises toluene.

In other preferred embodiments, the N,N-dialkylformamide is N,N-dimethylformamide (DMF).

In certain embodiments, the base is a tertiary amine or an aromatic amine. In some preferred embodiments, the base is triethylamine.

In yet other embodiments, reaction of the pyrrole and the chlorosulfonyl isocyanate is performed at a temperature at or below about 0Â° C. In certain embodiments 0.1 to 0.4 molar equivalents of water per equivalent of the solvent is added to effect dilution. In certain preferred embodiments, the isolated solution phase is concentrated prior to its subsequent dilution and distillation.

In other aspects, the invention also concerns products that are made by the processes of the instant invention.

DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS

The instant invention relates to methods of producing pyrrole-2-carbonitriles, particularly 1-methylpyrrole-2-carbonitrile and preferably with improved isolated yields. In preferred embodiments, the methods of the invention involve reacting a pyrrole such as 1-methylpyrrole with chlorosulfonyl isocyanate. In certain embodiments, the molar ratio of pyrrole to chlorosulfonyl isocyanate is from about 0.9:1 to about 1.1:1, preferably approximately 1:1. It is also preferred that the reaction be preformed at or below about 0Â° C. The product of this reaction is then contacted with N,N-dialkylformamide, followed by the addition of an organic base.

The synthesis of 1-methylpyrrole-2-carbonitrile from 1-methylpyrrole is illustrated in Scheme I. [Image Omitted]

Although we do not intend to be bound by any particular theory or mechanism of operation, the N,N-dialkylformamide (such as N,N-dimethylformamide (DMF)) is believed to serve as a catalyst for the reaction. It is preferred that two equivalents of DMF be used in the instant process. During the reaction, DMF.HCl and DMF.SO₃complexes are believed to be formed. By using a molar excess of DMF (preferably at least two equivalents), it is believed that one can avoid emission of the gaseous by-products HCl and SO₃.

Alkyl groups in N,N-dialkylformamides include aliphatic hydrocarbon chains having one to six, preferably one to four, and more preferably one to three carbon atoms, and includes, but is not limited to, straight and branched chains such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, t-butyl, n-pentyl, isopentyl, neo-pentyl, n-hexyl, and isohexyl. N,N-dialkylformamides also include cyclic compositions, e.g., where the cyclic group can have 5-7 ring members, such as six including N-formylpiperidine and N-formylmorpholine.

Organic bases useful in the instant invention include, but are not limited to, tertiary amines and aromatic amines. Tertiary amines include, but are not limited to, trimethylamine, triethylamine, tripropylamine, 1-methylpiperidine, 1,4-dimethylpiperazine, and N,N-diisopropylethylamine (Hunig's Base). Aromatic amines include, but are not limited to, pyridine, 2-picoline, 2,6-lutidine, quinoline, 5,6,7,8-tetrahydroquinoline. In some embodiments, triethylamine is preferred.

Solvents useful in the instant invention are those that are substantially unreactive with chlorosulfonyl isocyanate. These solvents include aliphatic hydrocarbons (such as heptane), aromatic hydrocarbons (such as toluene), chlorinated hydrocarbons (such as methylene chloride), chlorobenzene, dialkyl ethers (such as diisopropyl ether) and alkyl nitriles (such as acetonitrile). In some embodiments, toluene or acetonitrile are preferred. In other embodiments, toluene is preferred.

The pyrrole moiety is generally sensitive to acids and will form tar in their presence. In the instant process, the use of a molar excess of a base such as triethylamine (Et₃N) (preferably at least two equivalents), is believed to effect precipitation of a relatively pure, solid salt (e.g., Et₃N.SO₃) that can be removed by filtration. The filtrate (containing, e.g., Et₃N.HCl) can be worked up by aqueous extraction. Applicants have found that the triethylamine treatment increased the 31-41% yield reported by Barnett, et al., J. Can. Chem. 1980, 58, 409 to 65-76%.

Applicants have found that although one can distill the solution phase that is isolated following treatment with the organic base, in some embodiments, it is preferred to first add at least some water thereto, particularly when the distillation is performed at atmospheric pressure. While not wanting to be bound by theory, it is believed the addition of water breaks, for example, the toluene-nitrile complex. The addition of water has been found to allow separation of toluene from the product at a temperature of less than 85Â° C. In certain embodiments, 0.1 to 0.4 molar equivalent of water per equivalent of solvent is used.

This invention can be further illustrated by the following examples of the preferred embodiments thereof, although it will be understood that these examples are included only for illustration and comparison to the existing art, and are not intended to limit the scope of the invention unless specifically indicated.

EXAMPLE 1

A 5 liter flask was charged with acetonitrile (2.0 L) and 1-methylpyrrole (83 g, 3.5 mol). Chlorosulfonyl isocyanate (495 g, 3.5 mol) was added dropwise maintaining so as to maintain the reaction temperature at âˆ’6 to 0Â° C. It should be noted that chlorosulfonyl isocyanate is corrosive and reacts violently with water. After stirring for 15 min., N,N-dimethylformamide (DMF, 511 g, 7.0 mol) was added at âˆ’4 to 0Â° C. followed by triethylamine (707 g, 7.0 mol) and the stirring was continued at 10Â° C. The resulting white precipitate was filtered and washed with acetonitrile (200 mL). The filtrate was concentrated under reduced pressure. Water (4.0 L) was added to the residue, phases were separated and the aqueous phase was extracted with ethyl acetate (2Ã—200 mL). The combined organic phases were washed with brine (3Ã—500 mL). The organic phase was concentrated under vacuum and the residue was distilled using a Vigreux column at approximately 4 mm Hg/70Â±10Â° C. to give 1-methylpyrrole-2-carbonitrile (282 g, 76% yield).

EXAMPLE 2

Starting with 47.0 g of 1-methylpyrrole, the reaction was conducted in a manner generally analogous to Example 1 except that the acetonitrile was replaced with toluene. After addition of chlorosulfonyl isocyanate, two layers were formed. Upon cooling to 0 to 5Â° C., the bottom layer solidified. The hygroscopic solids were collected by filtration and washed with toluene. Concentration of the filtrates gave 325 mL of a toluene solution containing (as determined by 1H NMR) 0.55 mol of 1-methylpyrrole-2-carbonitrile (58.3 g, 95% yield).

EXAMPLE 3

A crude solution of 1-methylpyrrole-2-carbonitrile in toluene, produced as in Example 2, was washed with brine containing sodium hydroxide to remove traces of acids. The separated organic layer (673 g) was atmospherically distilled (head temperature 110-115Â° C.) to remove the bulk of the toluene. Water was added (255 mL total) and the distillation was the head temperature started to increase to above 86Â° C. The pot residue (290 g), water, was fractionally distilled under reduced pressure to give 1-carbonitrile (217 g).

All patents, patent applications, and other publications that appear in this application are incorporated herein in their entirety.